Injection Molding.

At MDI, the process isn't new, but it is an entirely new way to think of injection molding.

We combine the fantastic properties of PolyCell™ foam with injection molding to offer industrial designers and engineer's a one-step manufacturing process for finished foam products direct from compound.

Your 3-D file gets us started.

When you send us your 3-D file, we review it from all levels of design and production to make sure we maximize all parts of the process. Our experience with undercuts, hollow areas, living hinges, molded connectors -- even molding two parts to fit together - allows us to provide high level support to your team to make sure we achieve the result your design intends. We're even willing to team up with you to try things never done before.

From our first conversation to the production line, we'll walk you through every stage of the process. Our family of engineers, tool makers, designers, material, and production experts use their years of experience to make sure part quality is high and costs are low. Because of the unique aspects of this expansion process, MDI will work with you from product design and tool development to the finished part.

Talk to MDI. We’ll show you how PolyCell™ foam is the perfect choice for your next soft solution.


 
Process Benefits:
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Injection Molded
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Self-Skinning
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High Definition and Detail
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Complex Geometry - Range of Angles
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Undercuts and Hollow Centers