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| Process
at a Glance |
- Direct
Inject pellet-to-product Foam Manufacturing
vs. Foam Fabrication
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Self-skinning surface that is inherent
to the process
- High
tolerance to match specifications in design,
texture and shape
- Creation
of complex parts with a range of angles
- a natural result of the expansion, injection-molded
process. Because the finished part expands
off the mold, draft is also an important
element to the design.
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Mold design includes a combination of angles, ridges or mandrels to create finished parts. Undercuts and hollow centers can be
used to securely join other materials (plastic substrates, metals, foam, etc.) to the finished foam part without adhesives or mechanical
devices.
- MDI will subcontract
plastics/other materials, assemble and
ship a finished part.
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Are
you wondering how this injection-molding process
enables you to create undercuts? Contact Us and we’ll
walk you through the Expansion Injection-Molding
Process. Be prepared to unlearn
all those rules you were taught about injection-molding.
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