Custom Molded Foam:
Case Studies

Boy, did we just ever meet the challenges with the following custom molded foam products...and we can do the same for your products, too!

Spa Pillow

• New Custom Molded Foam Material Eliminated Customer Service Issue
• Geometry Recreated More Attractively
• Revised Fastening System - Now a Custom Molded Foam Function

• Solved Design Challenge
• Mandrel Design for Locking System
• No Glue or Mechanical Fasteners
• Enhanced Sales in Category
• Stirred Competitive Marketplace
• Download a complete case study.

• Allowed top household bathroom brand to compete in category with a high quality custom molded foam product
• Undercut design solved secure-fit issue on custom designed plastic ring for a one-unit effect
• Custom molded foam removed easily for complete cleaning and sanitizing
• Material held up to all household cleaners

Foam Back Pack Padding

• Solved desire for required comfort-added custom molded foam to also be attractive and add value to the product
• Add ergonomic features..like convex lumbar support
• Add bright colors to enhance marketability
• Highest reviews from the marketplace 

Foam Camera Case

• Produce a digital camera case  completely out of custom molded foam, including the living hinge
• Colorful with clear molded branding
• Ability to attach strapping
• As watertight as possible

Foam Window Gasket

• Create watertight window gasket solution
• Ability to seal a complicated extrusion
• Easy to assemble during manufacturing
• Durable custom molded foam